Malvern analyzers for metal powders
Automatic process control and on-line QC place high demands on the uptime performance of a particle size analyzer, and all Malvern systems are designed from the outset for process use. Key to their success is the ability to be installed almost anywhere, thanks to strong interfacing capabilities, both to the process and to the control system.
- Highly robust high speed instruments
- Hygienic fittings to ensure ease of cleaning between production campaigns of entire sample path
- Possibility of real-time yield estimation
The particle size analyzers are used to optimize and continually monitor the production of dry metallic particulates from mills, spray driers, classifiers and atomizers, as well as wet ore mineral measurements.
Below is a table outlining the different analysis solutions available:
Environment |
Analyzer |
Accessories |
Process Interface |
Useful for. |
Production facility Air-jet mills, spray driers, atomizers and classifiers Dry powders |
0.1-2500µm, Static integrated analyzer: |
On-line QC Yield measurement |
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| Medium-high concentration: Jet-stream eductor | Classifier (final grade) exit Yield measurement |
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| At-line: manual sampling accessory | General near-process QC |
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0.1-2500µm, Mobile analyzer: |
On-line: Jet-stream eductor | On-line QC Yield measurement |
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| At-line: manual sampling accessory | General near-process QC |
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50-6000µm, Static integrated analyzer: |
Analogue 4-20mA outputs | Mill feed (processability) | ||
Ore processing Autonomous mills Wet slurries |
Insitec Range Insitec M |
Flotation tank inlet Separation process optimization |
