Spraytec – Droplet Size Measurement
Malvern Instruments’ Spraytec is a laser diffraction particle size system specifically designed to address the unique requirements of aerosol and spray droplet characterization across a wide range of industries and applications. The Spraytec provides in-situ, real-time droplet measurements in a fully validated package, giving accurate, reproducible results time and again.
Malvern Spraytec Benefits
- Accurate Particle Size over an extremely wide 0.1 to 2000 micron range.
- Rapid Measurements at acquisition rates of up to 10 kHz capture the dynamics of any spray process in exceptional detail.
- A Patented High Concentration Analysis delivers accurate spray results at spray concentrations where other techniques would simply fail.
- Automated software and advanced analysis features ensure repeatable aerosol measurements can be made, time and again.
- Hardware Design : Learn more about how the Spraytec measures spray particle size distributions.
- Software Functionality : The Spraytec’s software provides many advanced features to ensure users get the most from the system’s extensive spray and droplet sizing capabilities.
- Pharmaceutical Applications : Discover how Spraytec is aiding researchers in developing and testing nasal spray, inhaler and nebulizer drug delivery devices.
- Industrial Applications : Find out how the Spraytec enables the routine characterization of industrial spray systems such as fuel injectors, agrochemical sprays and coating sprays.
Accessories
A range of accessories is available for use with the Spraytec system these further enhance the measurement capability of the instrument.
Accessories for Nasal Spray Testing: The Spraytec Nasal Spray System (NSS) is intended to help users in the pharmaceutical industry meet FDA recommendations for the testing of nasal sprays and aerosols.
Inhaler and nebuliser testing: The Spraytec's unique Inhalation Cell enables the rapid characterization of pharmaceutical inhalers and nebulisers.
Aerosol Mount: Enables to accurate positioning of aerosols and sprays relative to the Spraytec measurement zone.
Purge System: Designed to enable continuous operation of the Spraytec without spray droplet contamination when measuring extremely wide spray plumes.
Wet Dispersion Accessory: Enables the measurement of powders, suspensions and emulsions using the Spraytec system.
Extraction Systems: HEPA rated extraction systems to reduce the risk of operator exposure to the spray for laboratory spray measurements.
Datasheet
Optical unit
- Measurement principle:
- Laser diffraction.
- Size range:
- 0.1µm to 2000µm
- Lens ranges:
- 300 mm lens: 0.1 – 900 microns (Dv50 : 0.5 – 600 microns).
750 mm lens: 2 – 2000 microns (Dv50 : 5 – 1600 microns). - Working range:
- 0.5 microns: 150mm
5 microns: > 1000mm
10 microns: > 2000mm - Optical models:
- Mie Theory and Fraunhofer Approximation.
- Concentration range:
- Patented Multiple Scattering Correction
( US Patent No. 5,619,324) enables operation at
high concentrations.
Minimum acceptable transmission: 5% (95% obscuration),
dependent on particle size range. - Detection system:
- 36 element log-spaced silicon diode detector array
- Light source:
- 632.8 nm, 2 mW helium-neon laser.
- Laser safety:
- Class 3R laser product.
- Optical alignment system:
- Automatic rapid align system
- Maximum acquisition rate:
- Continuous Mode: 1Hz
Rapid Mode (Standard): 2.5kHz
Rapid Mode (Enhanced): 10kHz
(requires software feature key). - Maximum measurement time:
- Continuous Mode: > 60 mins at 1Hz
Rapid Mode : maximum of 30 sec - Accuracy:
- Better than +/- 1% on the Dv50 for NIST-traceable latex
standards - Precision / Repeatability
- Better than +/- 1% COV on the Dv50 for NIST-traceable
latex standards - Reproducibility between instruments
- Better than +/- 1% COV on the Dv50 for NIST-traceable
latex standards
Triggering
- Measurement triggering:
- Internal: Based on transmission or light scattering levels
External: Based on TTL input or simple switch trigger - External device synchronization:
- Via two TTL trigger outputs
Software
- Minimum specification of PC:
- Pentium PC 2GHz, 128MByte RAM, 80MByte free hard
disk space, 1024 x 768 screen resolution, CD-ROM drive,
Windows 2000 ( Service pack 3 or higher) or XP professional
(Service pack 1a or higher). One free USB port. - Operating platforms:
- Windows XP Professional (service pack 1 or higher).
- Operating modes:
- Automated using Standard Operating Procedures created
in the software. Manual using on-screen controls and hot
keys. - Analysis Method:
- Model independent analysis to provide accurate droplet
size distributions.
Rosin-Rammler and Log-Normal 2-parameter models
available. - Data Display:
- User-configurable Particle Size History display, enabling
frame-by-frame data analysis. - Database utility:
- Searching, sorting and filtering by search criteria of data
records on all parameters of interest. - Data Export:
- Direct to Excel or other spreadsheet packages.
- 21CFR11:
- Technical compliance provided through layered access
security system, audit trails and links to Adobe Acrobat
for electronic signatures.
Operating environment
- Enclosure ratings:
- IP65 rating for the main transmitter and receiver modules in
normal use. - Air Purge:
- Air purge system available to prevent optics contamination
when measuring wide spray plumes. Requires a continuous
supply. Of clean, compressed air at a flow rate of at least
80 l/min. - Temperature:
- 15ºC – 40°C.
- Humidity:
- 35% - 80%, non-condensing.
Kundenberichte
When we started work on the development of the high-fogging technology we needed a robust, reliable, accurate and flexible droplet sizer to perform measurements at different test rigs in our research laboratories. This is why we opted for a Spraytec... read more
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